Custom Rigid Boxes
Rigid boxes are pre-assembled packaging boxes constructed from dense paperboard that provides a firm and durable structure. Unlike folding cartons, rigid boxes maintain their shape and resist compression during handling, storage, and transport.
The rigid board core is wrapped with printed or specialty paper, resulting in a smooth exterior that supports fine detailing and premium finishes. The weight, firmness, and clean construction of rigid boxes contribute to a more refined packaging experience, making them suitable for products that require both protection and a higher-end presentation.
Types of Custom Rigid Boxes
Rigid boxes are available in multiple structural styles, each designed to support different packaging needs.
Designed to fold flat for space-saving storage and shipping. Easy to assemble and cost-efficient.
Opens like a hardcover book with a hinged lid, adding sophistication and enhancing the unboxing experience.
Features a built-in magnet in the lid and base for a secure and elegant closure—ideal for luxury packaging.
A classic two-part box with a separate lid and base that fit snugly together for a clean, sturdy presentation.
Includes a base, lid, and inner shoulder that creates a seamless, secure closure with a premium feel.
Book style rigid boxes offer a premium, hardcover-like design that adds elegance and durability to your product packaging.”
Features of Custom Rigid Boxes
- Strong structural build:
Made from dense paperboard to maintain shape and resist pressure. - Pre-assembled construction:
Delivered ready to use, eliminating folding or setup requirements. - Custom sizing options:
Sized accurately to fit products and reduce internal movement. - Premium finishing options:
Supports matte, gloss, soft-touch, aqueous coating. - Add-On options:
Supports foil stamping, blind uv, spot uv, embossing/debossing. - Insert compatibility:
Accommodates foam or paperboard inserts for added product security.
Common Uses of Rigid Boxes
Custom rigid boxes are suitable for a wide range of industries that require secure and premium packaging. Common applications include:- Retail packaging: Supports premium product display.
- Cosmetics and skincare: Protects fragile containers.
- Jewelry and watches: Secures small valuable items.
- Electronics: Reduces movement and impact risk.
- Gift packaging: Suitable for presentation sets.
- Promotional packaging: Organizes multiple products.
Product Specifications
Custom Rigid Boxes Specifications
Select box style, rigid board thickness, printing, finishes, and inserts to match your product protection and presentation needs.
| Box Type / Style | Two-Piece, Magnetic Closure, Drawer (Slide), Shoulder Neck, Collapsible Rigid, Custom Structures (Heart Shape, Hexagonal and more) |
|---|---|
| Rigid Board Thickness | Grey Chipboard (1000gsm, 1200gsm, 1400gsm, 1800gsm, 2000gsm) |
| Wrapping Material | Art Paper, Textured Paper, Linen Paper, Kraft Paper |
| Standard Sizes | Fully custom dimensions: Length × Width × Height (in / cm / mm) |
| Printing Methods | Offset Printing, Digital Printing |
| Printing Colors | Full Color CMYK, Spot Pantone |
| Finishes / Coating | Matte Lamination, Gloss Lamination, Soft-Touch Lamination, UV Coating |
| Add-Ons / Special Features | Foil Stamping, Embossing / Debossing, Spot UV, Magnetic Closures, Ribbon Pulls |
| Inserts | Foam, EVA, Molded Pulp, Cardboard Inserts |
| Eco / Sustainability Options | Recyclable Rigid Board, FSC Certified Paper, Eco-Friendly Inks |
| Minimum Order Qty (MOQ) | Low MOQ Available |
| Turnaround Time | Standard 12–15 Business Days, Rush 8–10 Business Days |
| Shipping & Support | Free Design Support + Worldwide Shipping Available |
Grey Chipboard
Dense rigid board used as the core structure of rigid boxes, offering excellent strength, shape retention, and protection for high-value products.
Duplex Chipboard
Multi-layer rigid board with a smooth white surface on one side, ideal for premium wrapping, clean interiors, and enhanced visual presentation.
Gold
Adds a luxurious shine with a timeless metallic finish that enhances your design and elevates your brand presentation.
Silver
Gives your packaging a sleek, modern look with reflective metallic tones that emphasize elegance and sophistication.
Rose Gold
Combines warmth and luxury with a subtle metallic pink tone that feels both classy and contemporary.
Holographic
Creates a vibrant, color-shifting effect that catches light beautifully and gives your packaging a futuristic appeal.
Red Foil
Brings boldness and energy to your design with a striking metallic red finish that instantly grabs attention.
Purple Foil
Adds a rich, creative flair with a royal metallic purple tone that gives your packaging a premium and distinctive look.
Spot UV
Adds a glossy coating to specific areas of your design to highlight logos, text, or patterns for a striking contrast and premium look.
Debossing
Presses your design into the surface to create a recessed impression, adding depth and a refined, tactile effect.
Embossing
Raises your design above the surface to create a three-dimensional texture that enhances visual and tactile appeal.
Custom Shaped Die-Cuts
Gives your packaging unique shapes and cutouts that enhance branding and make your product stand out instantly.
Gloss Lamination
Gives your packaging a shiny, reflective surface that enhances colors and adds a premium look while protecting from scratches and moisture.
Matte Lamination
Offers a smooth, non-glossy finish that softens colors, giving your packaging a modern, elegant, and sophisticated appearance.
Soft Touch Lamination
Provides a luxurious, velvety feel that enhances tactile appeal while protecting the surface from fingerprints and scuffs.
Aqueous Coating
Eco-friendly coating that gives a soft sheen and smooth touch while protecting prints from wear, fingerprints, and fading.
An Exceptional Experience of Refined Luxury
Custom rigid boxes highlight your product’s worth through premium aesthetics and high-end finishes, combining visual appeal with strength and safety.
Customer Reviews
Mark made everything so smooth from quoting to delivery. Exactly what we wanted for our candle boxes.
Jessica guided us on custom rigid boxes and kept us updated. Boxes arrived perfect. Super responsive.
Nathan handled a rush bakery order with no compromise on print and folding. Very reliable.
Ben helped us match our brand colors on mailer boxes — finish recommendations were on point.
Jessica handled our cosmetic packaging order perfectly. Very clean, very premium look.
Mark advised us on eco-friendly material and print — got them earlier than scheduled.
Nathan and Ben listened to our CBD packaging ideas and improved them. Great team.
Mark made everything so smooth from quoting to delivery. Exactly what we wanted.
Jessica was quick, helpful, and kept us updated the whole time.
FAQs about Custom Rigid Boxes
If you don’t find what you are looking for, feel free to contact us via email and we will be happy to assist.
What is a Rigid Box?
Rigid boxes, often referred to as setup packaging, are high-end boxes made from thick paperboard. Unlike folding cartons, they maintain their shape and cannot be flattened. These boxes are commonly chosen for premium items such as luxury gifts, electronics, cosmetics, and jewelry due to their strength and refined appearance.
Which rigid box styles are available?
We provide multiple rigid packaging styles, including magnetic lid boxes, classic two-piece boxes, collapsible rigid boxes, and book-style boxes. Each option is designed to meet different branding and product presentation needs.
Are custom inserts available for rigid boxes?
Yes, custom inserts can be added to rigid gift boxes. We offer both foam and cardboard inserts to securely hold products in place and prevent damage during transit.
Can I request a sample before placing a bulk order?
Yes, you may order a sample rigid box prior to finalizing your purchase. Once you approve the sample quality and printing, we will move forward with full production.
Why do custom rigid boxes cost more than regular packaging?
Custom rigid boxes are priced higher because they use dense chipboard material that offers superior durability and protection. The manufacturing process is more detailed, and the materials are heavier and stronger than those used for standard folding boxes.
Do rigid boxes require assembly after delivery?
No assembly is required. Rigid boxes are delivered fully constructed and are ready for immediate use.
What customization features can be added to rigid boxes?
To enhance the premium look of rigid boxes, we offer several customization options. These include magnetic closures, decorative ribbons, Velcro fasteners, and thread handles, allowing you to create a more upscale and personalized packaging experience.
What is the production and delivery timeframe for rigid boxes?
Standard production takes approximately 10 to 12 business days, followed by 3 to 4 business days for shipping. If you need faster delivery, rush orders can be completed within 6 to 8 business days.
